Production

“ We can make it Happen ” -
“ Let us built Quality for you ”

"Manufacturing is more than just putting the parts together. It’s coming up with ideas, testing principles and perfecting the engineering, as well as final assembly"

Manufacturing Process

The major manufacturing process of our solutions can be broken down in six basic elements.

Oil Tank
Pump-Motor Station
Manifold Block
Mounting Structure
Piping Layout & Assembly
Quality Testing

Pump–Motor Station

The pump–motor station is assembled according to design specifications to ensure:

  • Stress-free operation
  • Effective vibration damping

For improved alignment and ease of maintenance, foot-cum-flange motors are preferred. We also offer compact pumping system designs that eliminate the need for bell housing and couplings, especially suited for machine tool applications.

Manifold Block

Manifold blocks are critical components in any hydraulic system.

Special attention is given to:

  • Cleaning and deburring
  • Precision assembly using calibrated tools (including torque wrenches)

Material Quality

Raw materials are certified for composition and tested for defects using non-destructive testing methods. Available Materials

  • GGG40/50
  • Stainless Steel
  • ST 52-3
  • AISI 4130
  • C45
  • Aluminum (6061-T6)

Additional testing and certifications can be arranged as per contractual requirements.

All manifold blocks are thoroughly flushed and cleaned both before and after coating. Various surface protection treatments are also available based on application needs.

Piping Layout & Final Assembly

This stage includes:

  • Installation of the pump–motor station and manifold block
  • Interconnection using pipes and fittings as per circuit drawings

The routing is carefully designed to ensure:

  • Easy access for servicing
  • Efficient commissioning and troubleshooting

Advanced Tube Forming

A state-of-the-art tube forming process is used to create highly reliable joints:

  • Minimizes dependency on manual skill
  • Faster joint preparation
  • Withstands high pressure and pressure spikes
  • Ensures 100% leak-free (dry) installation

Dry installation benefits

  • No oil contamination of subsoil
  • No need for oil top-ups

Testing of Complete Assembly

  • Each system undergoes comprehensive testing to verify both individual component performance and overall system functionality. This ensures full alignment with customer performance requirements and guarantees trouble-free commissioning at the customer’s site.

Commissioning & Training

  • Commissioning and operator training are provided upon request. Our experienced team, skilled in in-house testing, ensures smooth installation, startup, and effective system handling.

After-Sales Service

  • We are committed to delivering strong after-sales support. Spare parts availability is carefully planned to ensure minimal downtime.
  • We offer reliable servicing support for Voith internal gear pumps and Nachi pumps and valves, backed by dedicated test benches that ensure the highest quality standards in maintenance and repair.